Composite Metal Reinforced Spirally Corrugated Plastic Pipes
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Metal reinforced polyethylene(PE)spirally corrugated pipe is a new kind of double-wall spirally corrugated pipe. The HDPE is used as basic material, and the steel strap spiraled as the supporting part which is spiraled to corrugated wall structure.
Material
The stuffing material of steel reinforced HDPE pipe and fitting is PE 80 (piping class), and we use high quality low-carbon steel wire as the reinforcing part of the pipe and Q235 steel sheet for fittings.
Characteristics of PE 80(piping class) material
Characteristics | Test Standard | Unit | Result |
Melt Flow Index(5Kg,190℃) | ASTM D 1238 | G/10min | 0.56 |
Density | ASTM D 792 | G/cm3 | 0.954 |
Tensile Yield Strength | ASTM D 638 | Kg/cm2 | 230 |
Tensile Fracture Strength | ASTM D 638 | Kg/cm2 | 370 |
Tensile&Elongation Ratio | ASTM D 638 | % | ≥600 |
Brittleness Tempreature | ASTM D 746 | ℃ | ≤-70 |
Linear Expansion Coefficient | DIN 53752 | K-1 | 1.3x10-4 |
ESCR (F50) | ASTM D 1689 | HR | >2000 |
Thermal Stability | ISO 10837 | min | >20 |
Grade | ASTM D 4131(B) | PE 80 | |
Long-term Hydro Static Strength | ISO 9080 | MPa | 9.33 |
Short-term Hydro Static Strength | ASTM D 4131 | HR | >165 |
The characteristic of steel wire and sheet
Characteristics | Test Standard | Unit | Result | |
Steel wire | ||||
Tensile strength | GB/T 343-1994 | MPa | 400-500 | |
Tensile&Elongation Ratio | GB/T 343-1994 | % | 12 | |
Steel sheet | ||||
Tensile strength | GB/T 709-1988 | MPa | 200 | |
Tensile&Elongation Ratio | GB/T 709-1988 | % | 10 | |
| | | | |
Characteristics
Because of the reasonable design and the advanced production technology, the Metal reinforced polyethylene(PE)spirally corrugated pipe possesses many advantages, such as high ring stiffness, resistance to corrosion and abrasion, light weight, convenient construction and installation etc..
It is a new kind of pollution-free plastic pipe which recommended by the Ministry of Construction. The features follows:
1 For the high elastic modulus of corrugated steel strip, the pipe possesses high ring stiffness.
Metal reinforced polyethylene(PE)spirally corrugated pipe makes use of the special corrugated steel as supporting structure. Because of steel’s high elastic modulus and pipe cross-section’s high moment of inertia, there are 4 ring stiffness classes for the pipe: SN8, SN10, SN12.5, and SN16. Its high ring stiffness breaks the limit that the highest ring stiffness of plastic pipe can only reach the SN8. It makes plastic pipe can satisfy various engineering requirements.
2 The HDPE materials is very stable is chemical reaction, the pipe can resist corrosion and abrasion, and has a long service life.
The steel is completely covered by HDPE, so only the HDPE is exposed to the liquid and the soil. HDPE is a kind of crystal Non-polar material, it is very stable and has no electric-corrosion. Pipe resists corrosion and abrasion, has a long service life.
3 Smooth inter wall, the transportation capability of the pipe is high
The inner wall surface of Metal reinforced polyethylene(PE)spirally corrugated pipe is smoother than concrete pipe. So the transportation capability of the pipe is obviously higher than that of concrete pipe under the same condition.
4 Hollow structure, light weight, convenient construction and installation
With the corrugated steel strip as supporting structure, it needs fewer raw materials than other plastic pipes. Metal reinforced polyethylene(PE)spirally corrugated pipe is light. It can be connected by many kinds of method, for example, electric melting belt; the transport and installation are convenient and simple.
5 HDPE and adhesive resin are combined with the steel strip closely in molten state.
As bond between HDPE and steel, there is a layer of adhesive resin which the steel strip’s surface coats with. To control the optimum temperature, pressure and time can ensure that HDPE and steel compound closely. It prevents the steel strip being rusty.
6 Flexible pipe, joint steady, resist to unequal settlement
Metal reinforced polyethylene(PE)spirally corrugated pipe possesses the characteristic of both rigidity and flexibility, when under pressure, the pipe and backfill soil can resist to external load and reasonable uneven settlements of soil.
Combined with the advantages of the electric-melting belt welding method and the patented technology of welding, it can ensure the welding quality be safety.
Specification
specification | minimum mean inside diameter (mm) | minimum inner wall thickness(mm) | minimum multilayer wall thickness (mm) | Maximum thread pitch(mm) |
300 | 294 | 2.5 | 4.0 | 55 |
400 | 392 | 3.0 | 4.5 | 65 |
500 | 490 | 3.5 | 5.0 | 75 |
600 | 588 | 4.0 | 6.0 | 85 |
700 | 673 | 4.0 | 6.0 | 110 |
800 | 785 | 4.5 | 6.5 | 120 |
900 | 885 | 5.0 | 7.0 | 135 |
1000 | 985 | 5.0 | 7.0 | 150 |
1100 | 1085 | 5.0 | 7.0 | 165 |
1200 | 1185 | 5.0 | 7.0 | 180 |
1300 | 1285 | 5.0 | 7.0 | 190 |
1400 | 1385 | 5.0 | 7.0 | 200 |
1500 | 1485 | 5.0 | 7.0 | 210 |
1600 | 1585 | 5.0 | 7.0 | 210 |
1800 | 1785 | 5.0 | 7.0 | 210 |
2000 | 1985 | | | |
2200 | 2185 | | | |
| | | | |
Application
The 12th China National Games Projects
The 12th National Games of the People's Republic of China was held in Liaoning province in 2013. Liaoning was the 6th provincial level host of the games, following Beijing, Shanghai, Guangdong, Jiangsu and Shandong.
HTIDC won the bidding of drainage pipline projects of the 12th National Games in Shenyang in 2012.
- Q: Do composite pipes have a low coefficient of friction?
- No, composite pipes do not have a low coefficient of friction.
- Q: How high is the temperature resistance of aluminum plastic pipes?
- The normal working condition is 95 degrees, the highest temperature is 135 degrees, and the rated working pressure is 1Mpa
- Q: Are composite pipes suitable for use in mining operations?
- Yes, composite pipes are suitable for use in mining operations. They offer numerous advantages such as high strength, corrosion resistance, and lightweight construction, making them ideal for transporting various fluids and materials in mining environments. Additionally, composite pipes can withstand extreme temperatures, abrasion, and chemicals commonly found in mining operations, making them a reliable and durable choice for this industry.
- Q: Are composite pipes resistant to alkali degradation?
- Yes, composite pipes are generally resistant to alkali degradation. Composite materials, such as fiberglass, carbon fiber, or reinforced polymers, have excellent chemical resistance properties and are typically unaffected or have minimal degradation when exposed to alkali solutions. However, the specific resistance may vary depending on the type of composite material used and the concentration and temperature of the alkali solution. It is always recommended to consult the manufacturer or supplier for detailed information on the compatibility of composite pipes with alkali solutions in specific applications.
- Q: What's the difference between stainless steel pipe and stainless steel composite pipe?
- Stainless steel composite pipe is made of stainless steel and carbon steel two kinds of metal materials with new materials nondestructive pressure synchronization into the compound, both stainless steel corrosion and excellent wear and beautiful appearance, good bending strength and impact resistance of carbon steel. Conforms to the national energy conservation and the universal principle.
- Q: Can composite pipes be used for fire protection systems?
- Yes, composite pipes can be used for fire protection systems. Composite pipes are made of materials that are resistant to fire and have high strength, making them suitable for use in fire protection applications. Additionally, composite pipes offer benefits such as corrosion resistance, lightweight design, and ease of installation, making them a reliable option for fire protection systems.
- Q: What is the structure and principle of the sample tube with heat sampling?
- Automatic temperature limiting function with tropical temperature limit, can guarantee the sampling tube to maintain a certain temperature, so as to ensure as far as possible to collect samples consistent with the initial value, and ultimately ensure that environmental monitoring system continuously and correctly collect sample gas.
- Q: What's the difference between stainless steel pipe and stainless steel composite pipe?
- Stainless steel composite pipe in 2002 GB/T18704-2002 national standard formally promulgated, choose from the quality of materials, inspection and other aspects have a set of strict management, due to the advantages of beautiful appearance, low price, which has been widely used in bridge guardrail, decoration, vehicle accessories, conveying roller, the field of textile machinery accessories etc..
- Q: Can composite pipes be used for rainwater harvesting?
- Yes, composite pipes can be used for rainwater harvesting. Composite pipes are known for their durability, corrosion resistance, and lightweight nature, making them a suitable choice for rainwater harvesting systems. These pipes can effectively transport rainwater from rooftops or collection areas to storage tanks or other designated areas for future use. Additionally, composite pipes offer flexibility in design and installation, making them a versatile option for rainwater harvesting systems in various environments.
- Q: Can composite pipes be used for steam distribution?
- Yes, composite pipes can be used for steam distribution. Composite pipes are made from a combination of different materials such as fiberglass, carbon fiber, or plastic, which provides them with excellent resistance to high temperatures and pressure. They are also lightweight, corrosion-resistant, and have good insulation properties, making them suitable for steam distribution systems.
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Composite Metal Reinforced Spirally Corrugated Plastic Pipes
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