• Carbon Steel Pipe Production Line System 1
Carbon Steel Pipe Production Line

Carbon Steel Pipe Production Line

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
-
Supply Capability:
10 sets set/month

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I. Summary

The mill is intended for manufacturing round pipe of Φ32mm-Φ89mm with thickness of 1.5mm–4.5mm from cold-rolled and hot-rolled coil strip by means of unclosed tubular blank with its subsequent welding into tube, edge heating by means of solid state high-frequency welder, longitudinal seam welding in rolls of tube welding machine, cooling, further sizing or shaping and on-stream cutting of endless tube in measured lengths.

Finished product will be of round, square or rectangular pipe.

II. The technical flow of the production line

{SteelTape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→

Spiral Accumulator→→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Flying saw under computer-control →→ Run-out table

III. Basic conditions:

1. Round Pipe:                32-80mm

Pipe Thickness:             1.5 – 4.5mm

2. Square & Rectangle Pipe:    25X25mm –70X70mm

Pipe Thickness:             1.5 – 4.0mm

3. Pipe Length:                6.0m – 12.0m

4. Length Tolerance:           0-6mm

b) SteelTape Specification

1. Material:        Carbon steel (δb≤500Mpa, δs≤235Mpa)

2. Steel Tape: Inner diameter:       470-510mm

Outer diameter:        max=1500mm

Strip steel width:       100mm-280mm

Strip steel thickness:   1.5mm-4.5mm

The maximum weight:  4.0 tons

c) Electric installed capacity:      appro. 600KW

d) Size of the whole line:           appro. 70X6m

e) Line Speed:                     20-70m/min

IV . Forming & sizing section

4.1   Forming mill gearbox, universal joint

4.1.1   Mill entry flattener by up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.

4.1.2   Forming mill consists of:

-      Driven stand:            7 sets (Horizontal)

-        Driven stand shaft:             Φ 90mm

-      Material of shaft:         40Cr

-         Side roll stand:                 8 sets(Vertical)

-         Side roll stand shaft:       Φ50mm

-      Material of shaft:          40Cr

-         Gear box & universal joint: 7sets

-      Material of gear box:      cast steel

-      Material of gear:          20CrMnTi

-      Main motor:              90kW   Model: Z4-225-31  1 set

-      Main redactor:            1 set

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

4.2        Sizing mill gear box, universal joint

4.2.1   Sizing mill consist of:  

-            Driven stand:               5 sets (Horizontal)

-         Driven stand shaft:              Φ 90mm

-      Material of shaft:          40Cr

-         Side roll stand:                  5 sets (Vertical)

-         Side roll stand shaft:        Φ50mm

-      Material of shaft:          40Cr

-         Gear box & universal joint: 5 sets

-      Material of gear box:      cast steel

-      Material of gear:          20CrMnTi

-      Main motor:              75kW   Model: Z4-225-11  1 set

-      Main redactor:            1 set

-      4 sets single head Turk’s head, with 4 rollers*4sets

-      One speed testing roller with air cylinder for CNC flying saw

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

Q:Cement pipe machinery and equipment how to work?
The melting point of zinc is lower than that of steel, so when the steel melts, the zinc burns violently, so try the way to finish the zinc in the area where the galvanized or welded
Q:What is the stainless steel pipe machine?
Hello, stainless steel pipe machine from the machine and many different groups of molds; stainless steel belt from one head into the extrusion through different molds, during the welding by welding, so that steel into a sealed shape.
Q:What kind of plastic pipe is divided?
In the non-metallic pipeline, the most widely used is the plastic pipe. There are many types of plastic pipe, divided into two categories: thermoplastic pipe and thermosetting plastic pipe.
Q:What is the purpose of each mold of stainless steel pipe machine?
In the use of stainless steel pipe machine widely used in stainless steel anti-theft doors and windows, staircase handrails, car exhaust pipe, muffler tail pipe, ship pipe, food hygiene tube, fluid pipe, water pipes, pressure stainless steel pipe, heat exchanger
Q:The introduction of the pipe machine is
The main pipe is divided into two major: one of which is a common high-frequency welded pipe machine, the other is a stainless steel pipe machine, high-frequency welded pipe machine is mainly used for the production of various iron pipes, water pipes, etc .;
Q:What is the difference between galvanized welded steel pipe and galvanized steel pipe?
Galvanized pipe: the use of galvanized carbon steel plate (or alloy steel plate), the pipe made of pipe profiles (square tube, pipe, rectangular tube, shaped tube, etc.), after high-frequency welding, quality inspection qualified factory
Q:Pipe machine on the bearing what are the requirements
Instrument control), cut the cutting mechanism, and then straighten the straightening machine.
Q:How does the pipe machine operate?
Supervisors, pipe fittings in the transfer of the production team when the team leader and the engineers on their posts to use the equipment to be checked, not to the equipment to the get off work to continue to use the company according to the production and equipment operation to develop maintenance plans, minor and

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