• Carbon Steel Pipe Production Line System 1
Carbon Steel Pipe Production Line

Carbon Steel Pipe Production Line

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
-
Supply Capability:
10 sets set/month

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I. Summary

The mill is intended for manufacturing round pipe of Φ32mm-Φ89mm with thickness of 1.5mm–4.5mm from cold-rolled and hot-rolled coil strip by means of unclosed tubular blank with its subsequent welding into tube, edge heating by means of solid state high-frequency welder, longitudinal seam welding in rolls of tube welding machine, cooling, further sizing or shaping and on-stream cutting of endless tube in measured lengths.

Finished product will be of round, square or rectangular pipe.

II. The technical flow of the production line

{SteelTape}→→ Double-head un-coiler →→Strip-head Cutter and welder→→

Spiral Accumulator→→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ De-burr frame →→Cooling unit →→ Sizing unit and straightener →→Flying saw under computer-control →→ Run-out table

III. Basic conditions:

1. Round Pipe:                32-80mm

Pipe Thickness:             1.5 – 4.5mm

2. Square & Rectangle Pipe:    25X25mm –70X70mm

Pipe Thickness:             1.5 – 4.0mm

3. Pipe Length:                6.0m – 12.0m

4. Length Tolerance:           0-6mm

b) SteelTape Specification

1. Material:        Carbon steel (δb≤500Mpa, δs≤235Mpa)

2. Steel Tape: Inner diameter:       470-510mm

Outer diameter:        max=1500mm

Strip steel width:       100mm-280mm

Strip steel thickness:   1.5mm-4.5mm

The maximum weight:  4.0 tons

c) Electric installed capacity:      appro. 600KW

d) Size of the whole line:           appro. 70X6m

e) Line Speed:                     20-70m/min

IV . Forming & sizing section

4.1   Forming mill gearbox, universal joint

4.1.1   Mill entry flattener by up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.

4.1.2   Forming mill consists of:

-      Driven stand:            7 sets (Horizontal)

-        Driven stand shaft:             Φ 90mm

-      Material of shaft:         40Cr

-         Side roll stand:                 8 sets(Vertical)

-         Side roll stand shaft:       Φ50mm

-      Material of shaft:          40Cr

-         Gear box & universal joint: 7sets

-      Material of gear box:      cast steel

-      Material of gear:          20CrMnTi

-      Main motor:              90kW   Model: Z4-225-31  1 set

-      Main redactor:            1 set

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

4.2        Sizing mill gear box, universal joint

4.2.1   Sizing mill consist of:  

-            Driven stand:               5 sets (Horizontal)

-         Driven stand shaft:              Φ 90mm

-      Material of shaft:          40Cr

-         Side roll stand:                  5 sets (Vertical)

-         Side roll stand shaft:        Φ50mm

-      Material of shaft:          40Cr

-         Gear box & universal joint: 5 sets

-      Material of gear box:      cast steel

-      Material of gear:          20CrMnTi

-      Main motor:              75kW   Model: Z4-225-11  1 set

-      Main redactor:            1 set

-      4 sets single head Turk’s head, with 4 rollers*4sets

-      One speed testing roller with air cylinder for CNC flying saw

-      Horizontal roller frame with worm gear & shaft. adjust up and down at same time and level.

Q: How does the pipe machine operate?
Site equipment must have a professional engineer to manage the responsibility, every day to the equipment under the jurisdiction of not less than 2 times inspection; maintenance personnel for the jurisdiction of the production equipment to do not less than 4 times the inspection work; for production
Q: Pipe machine on the bearing what are the requirements
This type of pipe machine is a continuous set of equipment that can be continuously welded into a pipe and straightened.
Q: What kind of plastic pipe is divided?
There are thermoplastic PVC pipe, polyethylene pipe, polypropylene pipe, poly-formaldehyde pipe, ultra-high molecular weight polyethylene pipe; are thermosetting phenol plastic pipe.
Q: What is the difference between galvanized welded steel pipe and galvanized steel pipe?
Galvanized steel pipe: directly with galvanized steel (strip) with the pipe into the pipe shape required, high-frequency welding, inspection qualified factory.
Q: What is the purpose of each mold of stainless steel pipe machine?
In the production, the stainless steel pipe machine is mainly used for the production of decorative and industrial stainless steel and carbon steel (round tube, square tube, shaped tube) equipment, stainless steel pipe production mainly through open book, forming, welding, grinding,
Q: What is the stainless steel pipe machine?
The most common is the circular and square rectangular tube, all square rectangular tube is made by the tube, because the last few sets of molds can make the tube into a rectangular tube.
Q: The introduction of the pipe machine is
The main pipe is divided into two major: one of which is a common high-frequency welded pipe machine, the other is a stainless steel pipe machine, high-frequency welded pipe machine is mainly used for the production of various iron pipes, water pipes, etc .;
Q: Cement pipe machinery and equipment how to work?
The cement pipe machinery and equipment are composed of two fulcrums, which are composed of mast, main shaft, drive shaft, main frame, speed regulating motor and control system. It drives the drive shaft through the speed regulating motor to apply power to the spindle, so that the mold

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