• GGP100KW solid state HF steel tube welder System 1
GGP100KW solid state HF steel tube welder

GGP100KW solid state HF steel tube welder

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
-
Supply Capability:
30 sets set/month

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1.  Application Scope

l           Steel pipe specification: φ16~φ45mm

l           Steel pipe thickness: 0.6~1.5mm

l           Welding pipe type: Round pipe

l           Welding mode: Induction welding

l           Typical welding speed: 60~100m/min

2.  Main Technical Index of 100kW Solid State H.F. Welder

Designed parameters

l           Nominal power: 100kW

l           Rated DC power: Pd=120kW

l           Rated DC voltage: UdN=450V

l           Rated DC current: IdN=270A

l           The whole efficiency: η≥85%

l           Output power: Pout  less than 100kW

l           Designed frequency: f=450~500kHz

l           MOSFET inverter: 60kW×2

l           Tank circuit output mode: no welding transformer output, secondary resonance

Power distribution requirements

l           Nominal power: 100kW

l           Rated DC power: Pd=120kW

l           Line-in power factor: COSφ≥0.85

l           Power distribution capacity: S≤140kVA

l           Power supply voltage: 3-phase 380V/50Hz

l           Line-in current: I=220A

l           Line-in cable: each phase adopts 95mm2 copper cable, 3-phase 4-line

100kW:

           With the adoption of water-water heat exchanger

         Pressure of inner circulation water: 0.15~0.25MPa

          Flow of inner circulation water: 7m3/h

         Temperature of inner circulation out water: ≤40°C

         Temperature of inner circulation back water: ≤55°C

          Heat exchanger area: 5m2

         Flow of external circulation water: 10m3/h(provided by user)

          Temperature rise of heat exchanger external circulation water: ≤15°C

         Pressure of inlet water: 0.25~0.3MPa (approximately 2.5~3kg/cm2)

         Volume for external circulation water pool: ≥10m3(provided by user)


Q: What are the characteristics of constant voltage operation mode of medium frequency resistance welding machine?
If the frequency sampling rate is high (usually minimum adjustment cycle 0.25ms~1ms), it is easy to control the welding process accurately and flexibly.The control modes of medium frequency direct current resistance welding machine include constant current control mode, constant voltage control mode and constant power mode, and some products have fixed pulse width control mode.Constant voltage mode features: constant voltage, less current in the second half. The reason is that when the workpiece is heated, the resistance increases, so that the current decreases. The aim of the model is to keep the joint temperature stable rather than increasing.
Q: Comparison between medium frequency spot welder and common resistance welder
Long term problems in general resistance welding:Instability of welding quality.Spatter during welding.Lack of effective data monitoring for welding quality.Excessive wear of electrodes.The power factor is low, and a large number of capacitor compensation cabinets are added to improve the power factor.
Q: What is the working principle of the suspension type resistance welding machine?
The spot welding, the workpiece is located between the electrode holder first, and then press the welding switch, "start pressure" program, the electromagnetic valve action, compressed air into the cylinder so that the electrode holder welding, the workpiece clamping action, after appropriate delay, "start welding procedures" at this time, the primary coil of the transformer through the control and power supply connect the SCR welding welding current, secondary

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