• GGP100KW solid state HF steel tube welder System 1
GGP100KW solid state HF steel tube welder

GGP100KW solid state HF steel tube welder

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Loading Port:
Tianjin
Payment Terms:
TT OR LC
Min Order Qty:
-
Supply Capability:
30 sets set/month

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1.  Application Scope

l           Steel pipe specification: φ16~φ45mm

l           Steel pipe thickness: 0.6~1.5mm

l           Welding pipe type: Round pipe

l           Welding mode: Induction welding

l           Typical welding speed: 60~100m/min

2.  Main Technical Index of 100kW Solid State H.F. Welder

Designed parameters

l           Nominal power: 100kW

l           Rated DC power: Pd=120kW

l           Rated DC voltage: UdN=450V

l           Rated DC current: IdN=270A

l           The whole efficiency: η≥85%

l           Output power: Pout  less than 100kW

l           Designed frequency: f=450~500kHz

l           MOSFET inverter: 60kW×2

l           Tank circuit output mode: no welding transformer output, secondary resonance

Power distribution requirements

l           Nominal power: 100kW

l           Rated DC power: Pd=120kW

l           Line-in power factor: COSφ≥0.85

l           Power distribution capacity: S≤140kVA

l           Power supply voltage: 3-phase 380V/50Hz

l           Line-in current: I=220A

l           Line-in cable: each phase adopts 95mm2 copper cable, 3-phase 4-line

100kW:

           With the adoption of water-water heat exchanger

         Pressure of inner circulation water: 0.15~0.25MPa

          Flow of inner circulation water: 7m3/h

         Temperature of inner circulation out water: ≤40°C

         Temperature of inner circulation back water: ≤55°C

          Heat exchanger area: 5m2

         Flow of external circulation water: 10m3/h(provided by user)

          Temperature rise of heat exchanger external circulation water: ≤15°C

         Pressure of inlet water: 0.25~0.3MPa (approximately 2.5~3kg/cm2)

         Volume for external circulation water pool: ≥10m3(provided by user)


Q: What are the characteristics of constant voltage operation mode of medium frequency resistance welding machine?
The inverter type resistance welding machine outputs DC welding current with little ripple, and it will not affect the stability of electrode pressure, so it can be finished with smaller welding pressure. (this is the mid frequency inverter welding machine running cost of low characteristics of six)
Q: Comparison between medium frequency spot welder and common resistance welder
Characteristics of general resistance welding:1, due to low frequency, frequency (50HZ), the quality of welding instability.2, more spatter during welding.3, the welding quality is lack of effective data monitoring.4, excessive wear of electrodes.5, the power factor is low, and a large number of capacitor compensation cabinets are added to improve the power factor.6, excessive energy costs.7, AC welding two times, the impact of strong magnetic field on human health.Welding characteristics of medium frequency electric welding machine:1 、 adopting digital intermediate frequency welding controller, the quality of welding can be effectively controlled.2, welding process greatly reduces spatter, improve welding quality and purify welding environment.3, the integration of welding welding machine, suspension collocation.4 、 powerful welding function, providing welding quality analysis data and monitoring5 、 integrated modular design, welding control system performance is stable, high reliability, low welding failure rate.6, the use of electrode pressure reduction, greatly improve the electrode life.7 、 adopting three-phase balanced load and intermediate frequency welding technology, no need to add capacitance compensation cabinet.8, digital intermediate frequency welding, energy saving more than 30%, greatly reducing energy costs.9. Accurate control of welding parameters (1MS) for seamless welding of steel sheet / variable thickness steel plate / high strength steel plate / aluminum alloy.10, super small volume and weight of the welding transformer, meet the application and integration of the welding robot.11, HMI control, user-friendly operation programming software, convenient and quick.
Q: What is the working principle of the suspension type resistance welding machine?
The spot welding, the workpiece is located between the electrode holder first, and then press the welding switch, "start pressure" program, the electromagnetic valve action, compressed air into the cylinder so that the electrode holder welding, the workpiece clamping action, after appropriate delay, "start welding procedures" at this time, the primary coil of the transformer through the control and power supply connect the SCR welding welding current, secondary

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