• APF Active Power Filter  GAPF-50/0.4-F-1-001 System 1
APF Active Power Filter  GAPF-50/0.4-F-1-001

APF Active Power Filter GAPF-50/0.4-F-1-001

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1 unit
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5 unit/month

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Product  introduction     

 

 With the wide application of power electronic technology, now all kinds of load is mostly nonlinear loads, such as the extensive use of various rectifier equipment, frequency converter, electric arc furnace, etc. in chemical industry, metallurgy, steel, coal mines and traffic department, as well as lighting appliances, entertainment facilities, UPS, computer, elevators, air conditioning, photocopiers, etc., which will generate a large number of harmonic current and inject into the power grid, making the grid voltage distortion, also this "harmonic pollution" will bring more and more influence and harm on the grid and the user. The nonlinear load increases much faster than the speed of the power grid construction. Power quality problems gradually transit from a pure reactive problem to the mixed problem of harmonics and reactive. The traditional capacitance compensation device and the filtering device are no longer suitable for the change of load nature. And they even become the object of harmonic impact and a weak link of the system for their poor governance effect.      

Sifang Sanyi G series active power filter is developed for the industrial application of the reactive power compensation and power filter. Based on the research and development strength of North China Electric Power University, G series active power filter has been widely used in communications, energy, manufacturing, tobacco and other industries, and has received good evaluation by customers in recent years.


Working  principle       

 Active Power Filter (APF, the Active Power Filter) connected to the power grid in parallel way, through the real-time detection of load harmonics and reactive component, using PWM transformation technology, inject current that is equal and opposite to harmonic and reactive component into the power distribution system to realize the function of harmonic suppression and dynamic reactive compensation.      

 Active filter is a harmonic current source, and its access won't impact on the system impedance, even when the power supply or utilization system structure and impedance changes, it won’t have the risk of resonance and won’t affect compensation performance; at the same time there will be no problem of overload. When the system harmonic current increases over the compensation ability of the device, filter can still play the largest role in compensation;


 

Technical features      

1、Filter 2nd ~25th harmonics, and filter more than 8 kinds of harmonics at the same time.

2、Response time<300μs,complete response time<10ms

3、 Filter property is not affected by the system impedance to eliminate the risk of resonance with system impedance.  

4、 The system has rapid and complete fault self-check function.

5、Set harmonic number and harmonic filtering target as required.

6、Built-in reactive compensation function, which can be selected.

Application fields     

  G series active power filter can be widely used in power distribution network group of industrial, commercial, office. For example: electrolytic plating, power system, petrochemical enterprise, high-rise buildings, airports, ports, medical and other industries.

     

Apply to industrial load of three-phase three-wire system products. (3Ltype)

Intermediate frequency furnace, electric arc furnace

 Automobile manufacturing

 Rail transit

 Chemical & pharmaceutical

Technical highlight      

1.Advanced control strategy       

 G series active filter adopts closed loop control strategy, combining the original self-adaptive current control algorithm. As a result of the switch frequency controlled by the average current is constant, the system overcome the weakness of the traditional hysteresis control that the wide range of output spectrum, filtering difficult, high frequency harmonic brought by the changes of the switch frequency will interfere power grid, thereby the APF has achieved excellent filtering performance. When APF is full load , the THDI of system source side < 3%, 2/3 load THDI < 3%, while half load THDI < 4%

     

2.Adopt unique LCL filter topology structure       

(1)Due to the good filter performance of the LCL topology, when APF compensates, the high harmonics generated by the IGBT high frequency switch will not be injected into power grid, and the compensation effect is better.

(2)Applied to any site grid system impedance and the resonance will not occur to ensure the safety of the device.

     

3.Single FPGA control system for centralized control      

  The system adopts Spartan3adsp FPGA of Xilinx Company for centralized control. The clock frequency of FPGA can reach to 200 MHZ with 84 internal hardware DSP units, which run in parallel, so the arithmetic speed is higher than that of single DSP control mode. With small communication latency and the fast response, it is easy to use more advanced control algorithm, thus the G series APF can achieve more excellent filtering compensation effect.

     

4.The unique structure of the parallel operation     

  G series APF can adopt the structure of 10 devices in parallel and use only one FPGA centralized control, overcome the communication delays of multiple controllers and the shortcomings of possible disturbance, enhance the compensation performance of APF, improve the reliability of the system.

     

5.Key components are imported with original packaging       

(1) IGBT module: original import IGBT module

(2) The DC bus capacitor: film capacitor


Specifications and models      

Naming rules of the specifications

            

Specification of GAPF series products as follows:

3L low voltage APF

400V

GAPF-50/0.4-F-1-001

GAPF-100/0.4-F-1-001

GAPF-150/0.4-F-1-001

GAPF-200/0.4-F-1-001

GAPF-300/0.4-F-1-001

600V

GAPF-300/0.6-F-1-001

GAPF-300/0.6-S-2-001

GAPF-600/0.6-F-1-001

GAPF-600/0.6-S-2-001

Ps: According to the customer needs, we can produce other currents level of active power filter products


Performance parameter


GAPF series 3L type products apply to three phase power grid system, which can filter non-zero sequence harmonic,  var compensating 


Network voltage

400×1±20%V or 600×1±20%Vapply to other voltage grade through harmonic transformer

Network frequency

50×(1±10%)Hz 60×(1±10%)Hz 

Capacity

capacity per unit  50A~600A

Harmonic times can be filtered

2nd ~ 25th (eliminate all or selected harmonic)

Filtering set

Separately set for each harmonic

Harmonic compensation rate

≥97%

Total response time

40ms

Compensating mode

harmonic compensation, reactive compensation or harmonic and reactive compensation

Display function

(User interface) 

 

System harmonic current, load harmonic current, filter output total current value, system voltage

Protection mode

Input overvoltage/under-voltage, input phase dislocation/lack, over-current, over-heating, DC bus overvoltage/under-voltage, overload auto current limiting protection  

Cooling mode

Forced air cooling

Noise

≤65dB(A)

Protection grade

lP20Higher protection grade can be customized


Inlet direction


Bottom inlet


Environment 


Indoor installation, installation altitude less than 1000m(Decrease capacity at higher altitude)


Ambient

temperature


Working temperature


-25℃50℃(Decrease capacity in higher ambient temperature


Storge temperature

-40℃~60℃


Communication


Remote RS485/RS232/Ethernet communication function can be selected; upper computer monitoring software(optional)



Effect test



 

First channel CRT1 is system side current


Second channel LA1 is APF current


Third channel LA2 is load side current


Specification and dimension


 Application field

Send 50-600A compensation current, suitable for non-linear load with different capacity of 380V, 600V voltage grade power distribution network. For example, in the industry like building, oil drilling, medical treatment, communication, factory, etc. contains multiple types of non-linear load, like UPS, frequency converter, battery charger, office facilities, elevator, air-conditioner, etc.


Model


Rated voltage (V)


Rated compensation current(A)


WD)(mm

Outline dimension


Installation mode

GAPF-50/0.4-F-1-001

400

50

700*600*1300 


Upright, single cabinet

GAPF-100/0.4-F-1-001

100

700*600*1400 


Upright, single cabinet

GAPF-150/0.4-F-1-001

150

800*600*1500 


Upright, single cabinet

GAPF-200/0.4-F-1-001

200

800*800*2200 


Upright, single cabinet

GAPF-300/0.4-F-1-001

300

800*800*2200  


Upright, single cabinet

GAPF-300/0.6-F-1-001

GAPF-300/0.6-S -2-001

600

300

 1000*800*2200

  1000*800*2200


Upright, power unit cabinet + switching cabinet

GAPF-600/0.6-F-1-001

GAPF-600/0.6-S-2-001

600

 

 1000*800*2200 

 1000*800*2200


Upright, power unit cabinet + switching cabinet

Model selection

suitable for three phase three wire system

Determine compensating current through test data. Or calculate compensating current through power distribution system detailed information(transformer, load condition)

three phase three wire system should collocate 2 CT(used for A, C three phase)

Compensating plan

 Plan summary

According to different distribution of non-linear load of power distribution system and governance effect needed to achieve by the customer, the applications of G series APF are mainly centralized compensation, partial compensation and on-site compensation.

Centralized compensation

Centralized compensation applies to power distribution system with many load types. Non-linear load is large and decentralized, in addition, single unit  non-linear load harmonic content is small, so G series APF can be installed in power grid low voltage inlet terminal to make comprehensive treatment for harmonics in power distribution system.




 Partial compensation

Partial compensation applies to the power distribution system of which non-linear load concentrated in a few branches. Install G series APF at summary point of these branches to ensure that the harmonic current does not flow into the grid and contaminate other loads.  

Local compensation

Local compensation applies to the power distribution system with large single unit harmonic content and decentralized distribution. Install G series APF at load input side to reach ideal treatment effect.

  

Q: What about industrial energy saving equipment?
Therefore, the unit energy consumption of GDP output value can represent the overall level of the whole country. The unit energy consumption of GDP output in our country lags behind that of developed countries, and is still struggling to catch up with developed countries. It takes a lot of you to make unremitting efforts.
Q: What are the energy saving equipment in power plants?
Secondly, the equipment that consumes power to realize the function is changed into other functional principle equipment, such as electrostatic precipitator, bag filter, LED lamp and so on..
Q: Energy-saving transformation of state subsidies, the new installation of energy-saving equipment subsidies?
The reform of central heating supply includes replacing large boilers with large boilers, replacing inefficient boilers and heating pipes with high efficiency energy-saving boilers (excluding new pipe networks), reforming industrial boilers and kilns, etc.. (two) the heat and pressure utilization project mainly includes: Iron and steel industry, coke dry quenching furnace top pressure power generation, power generation, waste heat of sintering machine gas steam combined cycle power generation and transformation of the nonferrous metals industry; flue gas waste heat power generation, radiation furnace flue gas preheater and exhaust gas heat exchanger; heat generation, building materials industry (oxy) oxygen enriched combustion retrofit the chemical industry (gas); waste heat utilization, closed type calcium carbide furnace waste heat power generation, transformation; textile and light industry and other heating pipeline condensate recovery, heating boiler pressure power transformation; oil gas recovery; industrial production of organic waste biogas utilization
Q: Does the clean centrifugal pump belong to energy saving equipment?
Whether energy-saving, mainly compared to power consumption. Your performance has nothing to do with energy efficiency.
Q: What's the difference between energy-saving equipment and energy-saving equipment?
Energy saving equipment can include power saving equipment, gas energy conservation, thermal energy saving, etc., and power saving equipment just means saving electricity.
Q: What kind of equipment does the energy-saving lamp production require?
An energy-saving lamp, also called a light saving bulb, an electronic bulb, a compact fluorescent lamp and an integrated fluorescent lamp, refers to a lighting device that combines fluorescent lamps with ballasts (stabilizers). The size of an energy-saving lamp is similar to that of an incandescent lamp, and the interface to the holder is the same as that of an incandescent lamp, so you can replace the incandescent bulb directly. The lamp costs only 1/5 to 1/4 of the ordinary incandescent lamp, which saves a great deal of lighting, electricity and cost, and is therefore known as an energy-saving lamp.
Q: What kind of energy saving equipment can a general family use?
Energy saving lamps, solar water heaters, candles, the most energy-efficient! Do you think the national electricity price is too expensive? You want to build a power station at home...
Q: Investment in energy efficient equipment in GB19762-2005 is offset by corporate income tax
Our problem is combustible gas detection equipment, although we also buy combustible gas detection equipment, but it is to follow the explosion-proof national standard, the equipment production instructions are also marked. However, the equipment conforms to the national standard GB15322 for the detection of flammable gases. The parameters can meet the requirements of GB15322 for combustible gas detection. So, we will use to illustrate the way to indicate, although the purchase of equipment is to follow the explosion-proof GB, but also can meet the list of combustible gas detection GB, so we take the preferential deduction declaration.
Q: Project management: which is more important, open source or throttling?
The Central Committee has recently put forward the opinion of building a conservation minded society, which is aimed at this undesirable tendency. The idea put forward by the article is in tune with the idea of the central committee. He criticized some local governments of the industrial technology content degree of attention is not enough, more emphasis on the immediate benefits, such as electricity seems easy to satisfy the current situation; when electricity shortage, the distribution on the basis of the original, the most direct is to reach out ready-made electricity and coal! Higher oil prices, higher coal prices, higher electricity prices...... The price of energy has gone up one after another
Q: Someone recommended to me the electric saver, which is a pressure drop device between the meter and the equipment. Is that against the law?
The line before the meter is not illegal, the problem is that this saver is to reduce the power of the equipment, and did not play a real power-saving role, but also will reduce the efficiency of equipment, it is likely to outweigh the benefits

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