steel induction furnace induction melting furnace

steel induction furnace induction melting furnace System 1

steel induction furnace induction melting furnace

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Specifications

steel furnace
1.Melting quickly
2.Low power dissipation
3.Delivery quickly
4.Export experien

1 . Model number:rated capacity of furnace 5t

2.Technical program for 5T furnace

The main equipment of this program is included one rectification transformer of 4000KVA, 2 frequency power (rectifier and inverter system), 1 set capacitor cabinet, power 4000KW, frequency of 500HZ, two induction furnace for 5T, 1 hydraulic station, 1 cooling water device, and other auxiliary device.

The output of the power switch through artificial replacement furnace, electric furnace to make 2 sets 1 set in any of the work, and 1 sets the furnace lining as a knot, repair and maintenance purposes.

3.Technical parameter

Name		Unit	Parameter	Remark
Rated capacity		t	5
Max load capacity		t	7
Rated power		KW	3000
Working frequency		Hz	500
Melting rate		t/h	3.5-4	1600°C,≥98%,,
Power consumption		kw.h/t	550-630	1600°C,≥98%,
Inductor inner diameter		mm	Φ1160
hight of inductor		mm	1880
Rated temperature of the melting steel		°C	1600
Incoming voltage of MF cabinet		v	1000
electric rectificate mode			12
Voltage of inductor		V	3300	Double voltage
Cooling water of the furnace	pressure of incoming water	Mpa	0.25~0.3
	temperature of incoming water	°C	5~35
	temperature of the outlet water	°C	≤55
	flow rate ( furnace body )	t/h	120	single furnace 60 t/h
	flow rate (power source)	t/h	50
	water temperature rise of power source	°C	10
cooling water pressure for power source		Mpa	0.1~0.2
Hydrauic system	working pressure	Mpa	12
	flow rate	L/min	60
	hydraulic medium		antiwear hydraulic oil	summer:N68 winter:N46
	diameter of the hydraulic cylinder	mm	Φ160
Transformaer	capacity of the transformer	KVA	4000
	incoming voltage	KV	35
	secondary voltage	V	1000
	Connection		Dd0yn11
	Impedance voltage		8~9%
	Phase		3-phase input, 6-phase output

Name	Unit	Parameter	Remark
Rated capacity	t	5
Max load capacity	t	7
Rated power	KW	3000
Working frequency	Hz	500
Melting rate	t/h	3.5-4	1600°C,≥98%,,
Power consumption	kw.h/t	550-630	1600°C,≥98%,
Inductor inner diameter	mm	Φ1160
hight of inductor	mm	1880
Rated temperature of the melting steel	°C	1600
Incoming voltage of MF cabinet	v	1000
electric rectificate mode		12
Voltage of inductor	V	3300	Double voltage

Our Main products Line:

1. Metallurgy Equipment :Medium frequency induction furnace, Ladle refinery furnace; Electric arc furnace, Continues casting machine,rolling mills and auxiliary facilities;Foundry, machinery.

2.Cargo shipping agent, inspection ;Import and Export Agent or Purchase Agent/Office .

Q:What is the difference in structure between industrial furnace and boiler?: At the same time, the working environment is relatively poor, the structure should be sturdy and durable, the transfer mechanism (generally) to stable and durable low failure rate, the insulation layer must be thick enough and the economy, the steel structure housing materials used to be enough.

Q:What are the advantages of a vacuum furnace?: The utility model can completely eliminate the oxidation and decarburization of the workpiece surface in the heating process, and can obtain clean surfaces without deterioration layers. For cutting tools that grind only one side of grinding (such as twist grinding, the surface of the groove surface is exposed to the blade directly), the cutting performance is greatly improved.

Q:Heat treatment equipment (industrial furnace), which products generally contain what kind of, which industries need to use heat treatment industrial furnace equipment.: The general metal die casting plant and the metal smelting plant need process melting and dissolving furnace, usually there are reverberatory furnace, cupola, rotary furnace, etc. I do the melting furnace of aluminium alloy.

Q:What's the role of anchor bricks in industrial furnaces?: Anchorage brick is a new type of anchor brick relates to an industrial furnace, in particular to anchor brick of an industrial furnace roof, including column hanging end and the anchor structure, opened in the anchor on the surface of the spacing of the grooves in the anchor on at least one surface is arranged along the length direction ribs is provided with ribs, the ribs of the reinforcement and anchorage tension, tensile and flexural strength was obviously improved, the stress generated in the groove at the bar at the barrier can not continue to transfer, so the anchor brick of this kind of structure is not easy to break.

Q:Should the industrial furnace shell cool down?: Normally, the furnace shell temperature of an industrial furnace is below 50 degrees, so there is no need to cool down.

Q:Why does the burner of industrial furnace burn occasionally?: The general process for burner ignition, blowing furnace, electric spark ignition, solenoid valve, open the gas in case of delayed spark ignition, detection device detects the flame, the controller accepts signal so that the solenoid valve open, gas continuous normal combustion. However, if the ignition fails or the burner fires, the detector cannot detect the flame, which causes the solenoid valve to close and the burner flameout.

Q:What is the difference between industrial furnace masonry and ordinary masonry?: Furnace industry is not generally Mason walls, needs to have a professional operation and rich construction experience, high level of industrial furnace is difficult to get.

Q:Brief introduction to repair of industrial furnace: Although the number of industrial furnaces in general machinery plants is not large, the number of large repairs per year accounts for 16%-20% of the total number of repairs for all equipment, and the large repair costs account for about 18%-25% of the total repair cost of all equipment.

Q:What is industrial furnace masonry?: Plane construction must level, slope construction must find slope,refractory bricks must be selected and processed according to masonry requirements.

Q:What are the combustion equipments used in industrial boilers?: The boiler is an energy conversion equipment. The energy input to the boiler has the chemical energy and the electric energy in the fuel. The boiler outputs steam with certain heat energy and high temperature water.

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