Special Sized Mica Parts Used as Lining Plate in High Temperature Industry

Special Sized Mica Parts Used as Lining Plate in High Temperature Industry

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 10000 pc/month

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1. Introduction:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

3. Applications:

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:What type of enameled wire and insulation material is used for the compressor: Small and medium-sized closed, semi-enclosed refrigeration compressors are used for the specific enameled wire specifically (QF) series.

Q:What kind of insulation is the insulating: Insulation is the core technology of aluminum substrate. Currently on the market most of the aluminum substrate insulation layer using epoxy resin, the advantages of this type of insulation is: good adhesion; drawback is: thermal resistance, dielectric strength is limited, it is difficult to meet the safety requirements. Such aluminum substrates are only suitable for low power density applications. High-end aluminum substrate insulation layer is generally composed of high thermal conductivity and high insulation ceramic powder filled with special polymer composition.

Q:Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?: Such as tungsten, molybdenum, tantalum, niobium, vanadium, chromium, titanium, zirconium and other refractory metals and rare earth metal borides, carbides, nitrides, silicides, phosphides and sulfides; the latter such as boron carbide, Silicon carbide, boron nitride, silicon nitride, boron phosphide, silicon phosphide and the like. The latter has a very important use, can be used as high temperature refractory materials (such as abrasive, mold, nozzle, high temperature thermocouple casing), heat-resistant materials (such as rocket structure components, nuclear engineering materials, electric components), electrical materials Such as high temperature thermocouple, ignition electrode), in addition to chemical resistance materials and hard materials.

Q:What is the thermal aging and electrical aging of insulating materials?: Electrical aging more common in high-voltage electrical appliances, the main mechanism is the occurrence of partial discharge of insulating material under high pressure, resulting in strong oxidant ozone. Ozone is easy to cause ozone cracking of the material. Partial discharge will produce nitrogen oxides, which combine with the moisture to produce nitric acid, corrosion of insulating materials; partial discharge of high-speed charged particles bombardment of insulating material molecules, will promote its ionization, fission and damage; in addition to local discharge will make dielectric loss Increased, local heat of the material, resulting in heat aging.

Q:What are the commonly used insulating materials?: Mainly used for motor, electrical winding insulation, switch the bottom plate and insulators, etc. Organic insulation materials are: shellac, resin, rubber, cotton yarn, paper, linen, rayon,

Q:What is the DMD insulation material?: DMD insulation paper has good mechanical strength, dielectric properties and high heat resistance (B and F), is Y series motor stereotypes insulation material, can be used as small and medium-sized motor slot insulation, turn Insulation, liner insulation and transformer insulation. Part of the thickness of the product has been widely sold to Europe and the United States and Southeast Asia market.

Q:What is the 8 ° C rule for insulating materials?: The service life will be greatly shortened, such as ATR insulation material limit working temperature of 105 ℃, when the ultimate working temperature of 8, the life will be reduced by about half, which is the so-called 8 ℃ thermal deterioration rules

Q:Wear-resistant, high temperature, insulation materials which: Polytetrafluoroethylene (engineering plastics) - (- 195 ~ 250) ℃ can be used for a long time. For corrosion-resistant parts, anti-friction wear parts, seals, insulation and so on. Silicone rubber - Upper temperature limit (100 to 300) ° C. For high and low temperature parts, insulation, pipe joints and so on. Fluorine rubber - the use of the upper temperature of 300 ℃, for chemical lining, senior seals, high vacuum plastic parts.

Q:What insulating materials are used for transformers: There are also NOMEX? insulation plates for the mat and the support structure. The insulation between high and low pressure is made of 0.76mm thick NOMEX? cardboard. Its impregnation process uses multiple VPI vacuum, pressure impregnation, high temperature drying (drying temperature of 180-190 ℃). At FPT, the highest voltage of this transformer is made to 34.5kV and the maximum capacity is 10000kVA. This technology is UL certified in the United States. Domestic transformer manufacturers use NOMEX? insulation materials and DuPont's manufacturing specifications (HV-1 or HV-2) and Reliatran Raytheon TM transformer technology standards such as the manufacture of H Type insulated SG-type dry-type transformers and the United States FPT's FB-type transformer has similarities, but the domestic product coil VPI impregnation process is different from the FPT company, it does not impregnate the entire transformer body, and only the coil impregnated. The whole body impregnated package integrity is good, but not only beautiful, but also in the processing must be done before the relevant product testing. Dipping paint is also easy to be filthy, relatively speaking in China the latter is more reasonable.

Q:What insulating material is used for high voltage cables: High - pressure rubber sheathed flexible cable UGF: Model and name: UGF - 6000V mine rubber flexible cable UG - 6000V mine rubber flexible cable. Implementation of the standard: TL / J30-94. UGF cable Uses: AC rated voltage 6kv and below mobile power distribution equipment and mining machinery; lifting transport machinery.

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