Mica Parts Used in Industry for Air Heater

Mica Parts Used in Industry for Air Heater

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introduction

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C).

2.Main features of Mica Parts:

Mica heating elementsoffer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

3. Applications:

Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:What is the thermal aging and electrical aging of insulating materials?: Electrical aging more common in high-voltage electrical appliances, the main mechanism is the occurrence of partial discharge of insulating material under high pressure, resulting in strong oxidant ozone. Ozone is easy to cause ozone cracking of the material. Partial discharge will produce nitrogen oxides, which combine with the moisture to produce nitric acid, corrosion of insulating materials; partial discharge of high-speed charged particles bombardment of insulating material molecules, will promote its ionization, fission and damage; in addition to local discharge will make dielectric loss Increased, local heat of the material, resulting in heat aging.

Q:There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: Insulation test Because the test voltage is low, it is not easy to damage the equipment under test. The voltage test is easy to damage the equipment under pressure when the test voltage is high. In some cases, although the withstand voltage test is passed, Causing damage, the test staff will have to use low-voltage insulation test, test the pressure test after the test equipment insulation. Under normal circumstances, insulation resistance qualified, withstand voltage test will be adopted.

Q:What insulating materials do you need for power tools?: Insulation system of power tools can be divided into basic insulation, additional insulation, reinforced insulation, double insulation. Basic insulation: enameled wire and iron core between the insulating paper (paper for the green paper or DMD insulation paper) is the basic insulation, Withstand voltage is 1250V;

Q:What are the gas insulation materials?: In addition to air, nitrogen, carbon dioxide and sulfur hexafluoride gas, there are other gases used for insulation. CCl2F2 (freon-12) was used as an insulating in certain high-energy physical devices. CCl2F2 breakdown strength and SF6 similar, but because of its high liquefaction temperature, and the spark will make CCl2F2 precipitation of carbon particles, therefore, has been replaced by SF6. In hydrogen-cooled generators, hydrogen is also used as insulation in addition to cooling media.

Q:Brass is not an insulating material?: Brass is a particularly good conductive material and is a good material for wearing heat

Q:Wear-resistant, high temperature, insulation materials which: Alumina - high temperature, corrosion resistance, wear resistance. Good electrical insulation 1600 ℃. For crucible, high temperature thermocouple casing, knives, mold and so on. Silicon nitride - has good high temperature strength, thermal expansion coefficient is small, high thermal conductivity, thermal shock resistance, the use of temperature as alumina, good electrical insulation. 1200 ℃ still have a high hardness. For mechanical seal ring, thermocouple casing, steam turbine blades and so on. Silicon carbide - high temperature strength, 1400 ℃ when the bending strength of (500 ~ 600) MPa. For the nozzle, furnace tubes, high temperature bearings, high temperature heat exchangers and so on.

Q:What is the insulating material in the middle of the connecting wire?: Looked for a long time to understand your problem, I can see with a relatively thin tube into the insulation, the insulation tube into a plug in the insulation of the skin. Or for the wire, without the foreskin of the wire is not safe

Q:What insulating materials are used for transformers: Some of the transformer plants in the United States, such as FPT in Virginia, have developed a NOMEX? Aromatic Polyamide using DuPont as a primary insulated dry-type transformer. FPT products are available in two models: FB type 180 ℃ (H level) of the insulation system. FH type 220 ℃ (C level) of the insulation system, the coil temperature rise were 115K (China 125K) and 150K. Its low-voltage coil is foil-type or multi-layer and laminated, and NOMEX? is used for both turn insulation and interlayer insulation. The high-pressure coil is a cake, and the wire is wrapped in NOMEX? paper. The barcakes do not have a conventional stay and a pad, and the comb is used to reduce the maximum voltage of the cake by half. The high-voltage coil of the axial short-circuit resistance, but increased the coil winding system and manufacturing time. High and low voltage coil for nesting, enhanced mechanical strength.

Q:What is the main purpose of insulating materials?: The role of insulating material is in the electrical equipment to separate the potential of the live part of the insulation, so the insulation material should first have a high insulation resistance and pressure strength, and to avoid leakage, breakdown and other accidents.

Q:Insulation material and the definition of the role of the best professional insulation materials website for my reference: Its resistivity is very high, usually in the range of 10 ^ 9 ~ 10 ^ 22Ω · m. Commonly used insulating materials according to their different chemical properties, can be divided into inorganic insulating materials, organic insulating materials and mixed insulation materials. Commonly used inorganic insulation materials are: mica, asbestos, marble, porcelain, glass, sulfur and so on,

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