Mica Parts Used in Industry for Air Heaters

Mica Parts Used in Industry for Air Heaters

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Loading Port:: Shanghai

Payment Terms:: TT OR LC

Min Order Qty:: 100 pc

Supply Capability:: 100000 pc/month

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1. Introductions:

Mica is a rigid substrate able to withstand very high temperatures and are suited for applications up to 500°F (260°C). Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures. Our mica heating element is made by detail order requirments.

2. Applications:
Typical applications of mica heating elements are air heaters, enclosure systems, food service equipment, process and packaging equipment.

3. Main features of Mica Parts:

Mica heating elements offer several distinct advantages over other flexible heater technologies, including extremely low leakage, lower material costs, and higher operating temperatures

4. Technical Parameters:

MICA SHEET -----Technical data
ITEM		UNIT	RM	RP	RM-T	RP-T	FM	FP
Hardness			Rigid	Rigid	Rigid	Rigid	Flexible	Flexible
Mica paper			Muscovite	Phlogopite	Muscovite	Phlogopite	Muscovite	Phlogopite
Thickness		mm	0.1-2.0	0.1-2.0	3.0-50	3.0-50	0.1-2.0	0.1-2.0
Mica content		%	≥90	≥90	>88	>88	≥90	≥90
Bond Content		%	<10< span="">	<10< span="">	<12< span="">	<12< span="">	<10< span="">	<10< span="">
Density		g/m 3	1.6~2.45	1.6~2.45	2.1~2.4	2.1~2.4	1.6~2.45	1.6~2.45
Heat Resistant	Continuous	℃	500	700	500	700	500	700
Heat Resistant	Peak	℃	700	900	700	900	700	900
Heat loss at 500℃		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	<1< span="">	<1< span="">
Heat loss at 700℃		%	<2< span="">	<2< span="">	<1< span="">	<2< span="">	<2< span="">	<2< span="">
Flexural strength		Mpa	>160	>140	—	—	<1< span="">	<1< span="">
Water absorption 24h/23°C		%	<1< span="">	<1< span="">	<1< span="">	<2< span="">	—	—
Dielectric strength		KV/mm	>20	>20	>15	>15	>15	>15
Volume Resistivity	23℃	ΩNaN	>10¹⁷	>10¹⁷	>10¹⁷	>10¹⁷	—	—
Volume Resistivity	500℃	ΩNaN	>10¹²	>10¹²	>10¹²	>10¹²	—	—
Smoking Test		s	<4< span="">	<4< span="">	—	—	—	—

FAQ

We have organized several common questions for our clients,may help you sincerely：

--------What is the use of mica parts?

Mica laminate and washers made of our own high quality mica plates are used for home appliances, electro-magnets, micro-sensitive control gear etc

---------Which type of mica parts we can produce?

1. Rigid mica parts or Flexible mica parts

2. Muscovite mica parts or phlogopite mica parts

3. Thin mica parts or thick mica parts

4. All the special sized mica parts need drawing.

----------what advantages of mica parts?

1. Good high voltage insulation materials

2. Do not easily break up

3. Easily produce special size

Q:Who knows what are the ability of 1300 degrees above the high temperature, insulation materials?: High temperature resistant materials include refractory and heat resistant materials, inorganic compounds, and polymer materials. Refractory material usually refers to the resistance of 1580 ℃ above the temperature of inorganic materials. They are built kilns, combustion chambers and other building materials that require high temperatures. General use of quartz sand, clay, magnesite, dolomite as raw materials and made, such as refractory cement, magnesia and so on. Broadly speaking, inorganic refractory, heat-resistant materials refers to the high hardness of these compounds, good brittleness, good chemical resistance, and the melting point of 1500 or more. Mainly divided into metal and non-metallic compounds and non-metallic compounds.

Q:What is the thermal aging and electrical aging of insulating materials?: Environmental aging, also known as atmospheric aging, is due to ultraviolet light, ozone, salt spray, acid and other factors caused by pollution of chemical aging, which is the main reason for ultraviolet light. Thermal aging more common in low-voltage electrical appliances, the mechanism is under the action of temperature, the insulating material in some volatile components escape, the internal components of oxidative cracking, thermal cracking, hydrolysis, molecular chain polymerization and other chemical changes, and gradually lose insulation properties.

Q:There are a lot of online about this, but still do not understand. If the insulation resistance is high enough, hit the pressure should also be qualified ah. There is insulation test itself when the current flow is not large, because the rock table resistance is great. But hit the pressure, I do not know is not a direct high pressure drop in the test product above, there is no great resistance to interference?: People also know that the insulation Megohmmeter is issued by the DC, and because of the relationship between the instrument resistance, the actual output current is very small, but for the withstand voltage test equipment, the internal AC transformer, the output voltage and current Of the capacity, if the equipment capacity is insufficient, the test object when the required voltage is not necessarily able to achieve, so the output current is still relatively large, which is resistant to voltage test is easy to breakdown the test object, and insulation Resistance value is very low case will not breakdown the reasons for the test object.

Q:What are the commonly used insulating materials?: Mostly used to make insulating varnishes, winding wires, etc. Insulation materials are made of the above two kinds of materials made of various molding insulation materials, used as electrical appliances of the base, shell and so on.

Q:What is the DMD insulation material?: DMD (Dacron / Mylar / Dacron) full name polyester film polyester fiber non-woven soft composite foil, is a two-layer polyester non-woven fabric in the middle of a layer of insulated polyester film composite made of three insulation materials.

Q:Wear-resistant, high temperature, insulation materials which: Hexagonal boron nitride - good heat resistance, thermal stability, thermal conductivity, hardness is not high, the only easy machining of ceramics. Is the ideal heat dissipation material and high temperature insulation material. For high temperature containers, semiconductor thermal insulation materials, high temperature bearings, thermocouple casing. Cubic boron nitride - hardness close to the diamond, excellent wear-resistant materials. For high-speed cutting tools, such as drawing die.

Q:What insulating materials are used for transformers: There are also NOMEX? insulation plates for the mat and the support structure. The insulation between high and low pressure is made of 0.76mm thick NOMEX? cardboard. Its impregnation process uses multiple VPI vacuum, pressure impregnation, high temperature drying (drying temperature of 180-190 ℃). At FPT, the highest voltage of this transformer is made to 34.5kV and the maximum capacity is 10000kVA. This technology is UL certified in the United States. Domestic transformer manufacturers use NOMEX? insulation materials and DuPont's manufacturing specifications (HV-1 or HV-2) and Reliatran Raytheon TM transformer technology standards such as the manufacture of H Type insulated SG-type dry-type transformers and the United States FPT's FB-type transformer has similarities, but the domestic product coil VPI impregnation process is different from the FPT company, it does not impregnate the entire transformer body, and only the coil impregnated. The whole body impregnated package integrity is good, but not only beautiful, but also in the processing must be done before the relevant product testing. Dipping paint is also easy to be filthy, relatively speaking in China the latter is more reasonable.

Q:The electrical equipment in the classroom which uses insulating material: Insulation material description: Insulation material is electrical insulation material. According to the national standard GB2900.5 provides the definition of insulating material is: "used to make the device in the electrical insulation of the material." That is, to prevent the current through the material. Its resistivity is very high, usually in the range of 10 ^ 9 ~ 10 ^ 22Ω · m. As in the motor, the insulating material around the conductor isolates the turns and isolates it from the grounded stator core to ensure safe operation of the motor.

Q:What is the electrical performance of insulating materials: Insulation material electrical performance mainly refers to: good dielectric properties, high insulation resistance and compressive strength. Do not occur leakage, creeping or breakdown and other accidents. Good heat resistance performance in the long-term heating state no significant change in performance. Good thermal conductivity, moisture resistance and mildew resistance.

Q:Insulation material and the definition of the role of the best professional insulation materials website for my reference: According to the national standard GB2900.5 provides the definition of insulating material is: "used to make the device in the electrical insulation of the material." That is, to prevent the current through the material.

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