• Casting Used Porous Alumina Ceramic Foam Filter for Foundry System 1
  • Casting Used Porous Alumina Ceramic Foam Filter for Foundry System 2
Casting Used Porous Alumina Ceramic Foam Filter for Foundry

Casting Used Porous Alumina Ceramic Foam Filter for Foundry

Ref Price:
$0.10 - 1.00 / pc get latest price
Loading Port:
Qingdao
Payment Terms:
TT or LC
Min Order Qty:
200 pc
Supply Capability:
200000 pc/month

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Item specifice

Refractory:
Refractory

1.Product Description of ceramic foam filter

 Ceramic foam filter is a kind of effective molten metal filter. It’s three-dimensional connected mesh skeleton structure and high porosity makes it has many advantages,large surface area of slags collection,large inner surface area of filtering,Small flow resistance,good filtering effect,etc.


2. Functions of ceramic foam filter
decontaminate the melting metal liquid,Simplified gating system

Improve the metallurgical structure of the castings,Reduce imparities of the castings

Improve casting quality rate,Reduce casting internal re-oxidation defects  

Reduce the surface defects after machining of the castings 


3.Physical and chemical properties

Material

Alumina

Silicon Carbide

Zirconia

Magnesia

Color

White

Grey black

Yellow

Dark yellow

Pore Density

8-60ppi

8-60ppi

8-60ppi

8-60ppi

Porosity

80-90%

80-90%

80-90%

80-90%

Refractoriness

≤1100°C

≤1500°C

≤1700°C

≤1000°C

Bending Strength

>0.6Mpa

>0.8Mpa

>1.0Mpa

>0.6Mpa

Compression Strength

>0.8Mpa

>0.9Mpa

>1.2Mpa

>0.8Mpa

Volume-weight

0.3-0.45g/cm3

0.35-0.5 g/cm3

0.9-1.5 g/cm3

0.35-0.5 g/cm3

Thermal shock resistance

6times/1100°C

6times/1100°C

6times/1100°C

6times/1100°C

Application

Aluminium ,

Aluminium alloys and other

Non-ferrous alloys

Ductile Cast Iron,

Malleable Cast

Iron,Gray iron and other Cast Iron

High melting point metal alloys likeSteel,AlloySteel,Stainless Steel etc

Magnesium and High-Active Alloy

 

Specifications for Alumina Casting

Dimensions (mm)

Dimensions (inch)

Pouring Rate (kg/s)

Filtration Capacity (ton)

178×178×50

7×7×2

0.2-0.6

5

228×228×50

9×9×2

0.3-1.0

10

305×305×50

12×12×2

0.8-2.5

15

381×381×50

15×15×2

2.2-4.5

25

430×430×50

17×17×2

3.0-5.5

35

508×508×50

20×20×2

4.0-6.5

45

585×585×50

23×23×2

5.0-8.6

60

 

Specification for Iron casting

Dimension (mm)

Pouring Rate (kg/s)

Filtration Capacity (kg)

Grey Iron

Ductile Iron

Grey Iron

Ductile Iron

40×40×22

4

3

65

32

50×50×22

6

4

100

52

75×50×22

9

6

150

75

75×75×22

14

9

220

100

100×50×22

12

8

200

100

100×75×22

18

12

300

150

100×100×22

25

16

400

200

150×150×22

50

36

900

450

  

Specification for Steel/Magnesium casting

Dimensi
ons (mm)

Zirconia Foam Filter

Dimensions

(mm)

Magnesia Foam Filter

Pouring Rate(kg)

Filtration Capacity(kg)

Pouring Rate(kg)

Filtration Capacity(kg)

50×50×22

3~5

30

50 D×22

4.0

60

50×75×22

4~6

40

60 D×22

7.0

80

75×75×22

7~12

60

90 D×22

10.0

120

75×100×22

8~15

80

120 D×22

16.0

160

100×100×22

14~20

100

100×100×22

13.0

140

50 D×22

2~6

18

150×150×25

22.0

260

80 D×22

6~10

50

230×230×30

130.0

3100

90 D×22

8~16

70

300×300×40

260.0

5200

 

 

 4.Usage of  ceramic foam filter


5.FAQ

We have organized several common questions for our clients,may help you sincerely: 

①How about your Warranty?

 Warranty: 1-Year for the whole light. Warranty is based on correct storage, installation, using and maintenanc

②How to guarantee the quality of the products?

We have established the international advanced quality management system,every link from raw material to final product we have strict quality test;We resolutely put an end to unqualified products flowing into the market. At   the same time, we will provide necessary follow-up service assurance.

③How long can we receive the product after purchase?

In the purchase of product within three working days, We will arrange the factory delivery as soon as possible. The pecific time of receiving is related to the state and position of customers.Commonly 7 to 10 working days can be served.


Q:What is the reason that the ceramic filter does not absorb mineral powder?
There may be a fault filtrate pump, diaphragm pump damage, pump mechanical seal failure, a leak, two is no output or output to the liquid, the pressure is too low, the cleaning effect is not good, the pressure is too large, will cause damage and reduce the concentration of slurry filter plate.
Q:The ultrasonic wave of ceramic filter is not good. What's going on?
The earliest filtration was mostly gravity filtration, which was followed by pressure filtration to increase the rate of filtration, followed by vacuum filtration. The drum vacuum filter invented in the early twentieth Century realized the continuous operation of the filter. Since then, various types of continuous filters have appeared. Intermittent operating filters (such as plate and frame press filters) are developed for automatic operation, and the filtration area is becoming larger and larger. In order to obtain the filter residue with low moisture content, the mechanical press filter has been developed.
Q:Is the filter plate of the ceramic filter afraid of freezing?
The ceramic filter plate by table and the distribution of a large number of porous capillary ceramic filter, when working in the water slurry channel is used so the microporous ceramic filter plate internal residual has a lot of water, such as low temperature, the inside of the frozen water volume will swell, causing damage to the ceramic the inside of the microporous filter plate structure.
Q:The use of water glass as beneficiation agent, copper concentrate in the ceramic filter can not filter, how to do?
As everyone knows, ceramic filter medium is a ceramic filter plate, microporous ceramic filter plate with a lot of distribution from the outside to the inside capillary effect, its mechanism is based on the capillary effect of microporous ceramic filter, filtration, the filtrate (generally refers to water) through these pores under the action of the vacuum suction pump, filter cake is trapped on the surface of the ceramic filter plate.
Q:Ceramic filter fineness thin mud suction is not what to do more
With ceramic filter to treat pulp dehydration, the particle size is too large, the particles are easy to precipitate, the particle size is too small, too much mud, then the water content of the filter cake will increase, and the life of the ceramic filter plate will be reduced.
Q:Working principle, ultrasonic trouble and troubleshooting of ceramic filter
It is based on the action principle of capillary pore and realizes the solid-liquid separation through the capillary action principle of the micropore. Specifically, is the use of microporous ceramic plate water impermeable properties, extraction of ceramic plate and external cavity vacuum pressure, the suspended material groove under the action of the negative pressure adsorption on the ceramic plate, solid material through the porous ceramic plate can not be trapped in a ceramic plate surface, and the liquid due to the hydrophilic effect of vacuum pressure difference and ceramic plate by entering the gas-liquid distribution device, and then discharged or recycled, so as to achieve the purpose of solid-liquid separation.
Q:Ceramic filter ceramic plate blockage, productivity reduction, how to clean, to achieve the best effect cleaning problems
Replace ceramic filter plate:Different users because of pulp particle size and different characteristics, the service life is long and short of ceramic filtering plate. For the use of a long time and after the method 1 and 2, the effect of slurry suction is still very poor, we should consider replacing the new ceramic filter board.
Q:Why does not the iron filter of the ceramic filter work?
You should make it clear that the filter cake has always been dry or suddenly dry, and now how much moisture? Generally, the ceramic filter is used to filter iron powder, and the water content of the filter cake is about 10%.
Q:The vacuum of ceramic filter is not enough
Maybe the vacuum meter is broken. It doesn't show or show the data is different from the actual data.It could be the source of the vacuum, the vacuum pump failure.Pipeline leakage: vacuum system connecting pipes (metal pipes or rubber pipes) corrosion, aging and water leakage.Distributor head leakage: wear or poor sealing.Leakage of ceramic plate: rupture of ceramic plate.Other reasons.
Q:What filter material are placed in the aquarium filter?
Generally let off the filter cotton and ceramic rings, there are biochemical balls, coral bone, stone, activated carbon and so onConditional: filter cotton, ceramic ring, biochemical ball, coral bone, stone, activated carbon

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