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WIRE ROD

WIRE ROD

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Steel Grade: Q195      Standard: ASTM, GB

Diameter: 5.5mm, 6.5mm, 7mm,8mm,9mm,10mm,12mm,14mm

6.5mm can be drawing into 2mm/8.0mm can be drawing into 3mm  

Type: Drawn Wire in Coil, each coil weight about 2MT      

Brand Name: N-RIVER   Place of Origin: Hebei, China

Chemical Composition:

Please kindly find our chemistry of our material based on Q195 as below for your information

 

Trademark

Rank

Chemical composition (quality score) %  

C

Si

Mn

S

P

 

 

Q195

 

0.06-0.12

0.30

0.25

0.050

0.045

Trademark

Rank

Pulling Test

Bend PointΔs/Mpa 

Tensile Strength

Elongation Ratioδ5%

Thickness (Diameter) /MM

Thickness (Diameter) /MM

≤16

16-40

≤16

16-40

Q195

 

195

185

315-390

33

32

Usage and Applications of Wire Rod Q195:

After hot-rolled the products shaped into coil and delivery as finished product, including round, square, rectangular, hexagonal and so on. Since most of the products are round, it is generally called wire rod. Carbon steel wire rod is widely used in construction and manufacturing. Carbon steel wire rod is mainly used for reinforcement of reinforced concrete and welded structure or reprocessed (roberts , nail, etc.) materials, especially used to produce wire drawing, welding electrode, nails,  spring, electronic,  precise machinery parts  and so on

Q:How is steel wire rod used in the production of wire for springs in furniture?
Steel wire rod is a crucial raw material used in the production of wire for springs in furniture. The wire rod is typically made from high-quality steel, which is specifically chosen for its excellent strength and durability. To manufacture wire for springs, the steel wire rod goes through a series of manufacturing processes. Initially, the wire rod is heated and then passed through a series of dies to gradually reduce its diameter. This process is called drawing, and it helps to improve the wire's tensile strength, flexibility, and surface finish. After the wire has been drawn to the desired thickness, it is coiled onto spools and sent to the spring production facility. At the facility, the wire is further processed to create different types of springs used in furniture. For furniture springs, the wire is typically coiled into helical shapes. This coiling process can be done manually or by using specialized machines, depending on the scale of production. The wire's high tensile strength ensures that the springs can withstand the weight and pressure exerted on them when someone sits or lies on the furniture. Once the springs are formed, they are then attached to the furniture frame using various techniques such as tying, stapling, or welding. These springs play a crucial role in providing support and comfort to the furniture, ensuring that users have a comfortable seating or sleeping experience. In conclusion, steel wire rod is essential in the production of wire for springs in furniture. Its excellent strength and durability make it an ideal material for creating high-quality springs that can withstand the demands placed on them. The resulting springs provide the necessary support and comfort for furniture, enhancing the overall user experience.
Q:How is steel wire rod used in the manufacturing of wire for suspension cables?
Steel wire rod is a crucial component in the manufacturing of wire for suspension cables. Suspension cables are used in various applications such as bridges, cranes, and even elevator systems. The process of manufacturing wire for suspension cables involves several steps, and steel wire rod plays a critical role in each of these steps. Firstly, the steel wire rod is selected based on its quality and strength properties. It needs to have high tensile strength and excellent ductility to withstand the immense loads and forces that suspension cables are subjected to. The wire rod undergoes a thorough inspection to ensure it meets the required specifications. Next, the steel wire rod is processed through a series of mechanical operations. It is first cleaned and descaled to remove any impurities or surface contaminants. Then, it is heated to a suitable temperature for the subsequent wire drawing process. Heating the wire rod makes it more malleable and easier to deform. After the wire rod is heated, it is drawn through a series of dies to reduce its diameter and increase its length. This wire drawing process involves pulling the heated wire rod through progressively smaller dies, which elongates and thins the wire. This step is crucial in achieving the desired diameter and mechanical properties of the wire. Once the wire has been drawn to the required size, it is further processed to improve its surface finish and mechanical properties. This may involve processes such as annealing, where the wire is heated and slowly cooled to relieve internal stresses and improve its ductility. Finally, the wire is coated or galvanized to enhance its corrosion resistance and protect it from environmental factors. This coating not only improves the longevity of the suspension cables but also enhances their aesthetic appearance. In summary, steel wire rod is used in the manufacturing of wire for suspension cables through a series of mechanical operations. Its high tensile strength and ductility make it suitable for withstanding the heavy loads and forces that suspension cables experience. The wire rod undergoes processes such as cleaning, heating, wire drawing, and coating to achieve the desired diameter, surface finish, and mechanical properties. The end result is a high-quality wire that can be used in various suspension cable applications.
Q:What are the common industry advancements for steel wire rod?
Some common industry advancements for steel wire rod include improved manufacturing processes, such as continuous casting and rolling techniques, which result in higher quality and more consistent products. Additionally, there have been advancements in alloying and heat treatment technologies, allowing for the production of steel wire rods with superior strength, durability, and corrosion resistance. Furthermore, innovations in surface treatment and coating methods have enhanced the aesthetics and functionality of steel wire rods, making them suitable for a wide range of applications in industries like construction, automotive, and manufacturing.
Q:How does the ductility of steel wire rod vary with different wire drawing processes?
The ductility of steel wire rod can vary with different wire drawing processes. Wire drawing is a metalworking process where a metal wire is pulled through a die to reduce its diameter and increase its length. The ductility of the steel wire rod refers to its ability to deform under tensile stress without breaking. Different wire drawing processes can affect the ductility of the steel wire rod due to various factors such as the amount of reduction in diameter, the number of drawing passes, and the temperature during the process. Generally, as the diameter of the wire reduces during the wire drawing process, the ductility of the steel wire rod increases. This is because reducing the diameter increases the dislocation density in the crystal lattice of the steel, allowing for more plastic deformation before fracture. The number of drawing passes can also impact the ductility of the steel wire rod. Multiple drawing passes allow for a more controlled reduction in diameter, leading to a more uniform distribution of dislocations and an increase in ductility. Additionally, the temperature during the wire drawing process can affect the ductility of the steel wire rod. Higher temperatures can improve the ductility by reducing the strength of the steel, allowing for more deformation before fracture. However, excessive heat can also negatively impact the microstructure of the steel and reduce its ductility. In conclusion, the ductility of steel wire rod can vary with different wire drawing processes. Factors such as the amount of reduction in diameter, the number of drawing passes, and the temperature during the process all play a role in determining the final ductility of the wire.
Q:What are the common diameters of steel bars?
Round bar is in fact the ordinary low carbon steel small round and round. Deformed steel bars are ribbed steel bars, usually with 2 longitudinal ribs and transverse ribs uniformly distributed along the length. The transverse rib shape is helical, herringbone, crescent 3. Expressed in millimeters of nominal diameter. The nominal diameter of deformed steel bar is equal to the nominal diameter of the round steel bar of equal cross section. The nominal diameter of the steel bar is 8-50 mm, and the recommended diameters are 8, 12, 16, 20, 25, 32 and 40 mm. Steel grades: 20MnSi, 20MnV, 25MnSi, BS20MnSi. Steel bars are mainly subjected to tensile stress in concrete. Because of the function of rib and the greater bond ability of concrete, deformed steel bar can bear the effect of external force better. Reinforcement is widely used in various building structures. Especially large, heavy, light, thin-walled and high-rise structures.
Q:What are the factors that affect the tensile strength of steel wire rod?
There are several factors that can affect the tensile strength of steel wire rod. These include: 1. Chemical composition: The specific combination of elements in the steel, such as carbon, manganese, and silicon, can significantly impact its tensile strength. Higher carbon content generally leads to greater strength, while other alloying elements can further enhance or reduce strength depending on their properties. 2. Heat treatment: The process of heating and cooling steel wire rod can alter its microstructure and ultimately affect its tensile strength. Various heat treatment methods, such as quenching and tempering, can be employed to achieve the desired strength level. 3. Manufacturing process: The way the steel wire rod is produced and processed can also influence its tensile strength. Factors such as rolling temperature, reduction ratio, and cooling rate can affect the alignment of the steel's crystalline structure, which in turn affects its strength properties. 4. Grain size: The size of the grains in the steel wire rod can have an impact on its tensile strength. Smaller grain sizes generally lead to higher strength, as they provide more barriers for dislocations to move through the material. 5. Surface condition: The presence of surface defects, such as cracks or scratches, can act as stress concentrators and weaken the tensile strength of the steel wire rod. Therefore, proper surface treatment and handling during manufacturing and transportation are crucial in maintaining its strength. 6. Environmental conditions: The environment in which the steel wire rod is used can also affect its tensile strength. Factors such as temperature, humidity, and exposure to corrosive substances can lead to degradation or embrittlement of the material, resulting in reduced strength. Overall, the tensile strength of steel wire rod is influenced by a combination of its chemical composition, heat treatment, manufacturing process, grain size, surface condition, and environmental factors. Understanding and controlling these factors are essential in ensuring the desired strength and performance of the steel wire rod in various applications.
Q:What are the different high-temperature properties of steel wire rod?
Various applications can benefit from the suitability of steel wire rods due to their multiple high-temperature properties. Among these properties, high thermal stability stands out as a key feature. It enables the wire rods to maintain their structural integrity even when exposed to elevated temperatures. This characteristic is crucial in industries like automotive and aerospace, where parts made of steel wire rods endure high temperatures during operation. Another significant property of steel wire rods at high temperatures is their resistance to oxidation. To protect against corrosion, these wire rods are usually coated with a layer of zinc or galvanized coating. This protective layer acts as a barrier, preserving the wire rods' strength and preventing them from corroding when subjected to harsh environments and high temperatures. Furthermore, steel wire rods exhibit exceptional mechanical properties at elevated temperatures. They possess high tensile strength and good resistance to creep, allowing them to endure heavy loads and prolonged exposure to high temperatures without deforming or breaking. These characteristics make them an ideal choice for industries such as construction and manufacturing, where strength and durability are essential. Moreover, steel wire rods also exhibit good thermal conductivity, enabling efficient heat transfer. This property proves beneficial in applications like heating elements, where the wire rods are utilized to generate and distribute heat evenly. In conclusion, the various high-temperature properties of steel wire rods, including thermal stability, resistance to oxidation, excellent mechanical properties, and good thermal conductivity, make them a versatile and dependable material for numerous high-temperature applications across various industries.
Q:What are the dimensions and tolerances of steel wire rod?
The dimensions and tolerances of steel wire rod can vary depending on the specific requirements of the application and the manufacturing standards being followed. Generally, steel wire rod is available in various diameters, ranging from a few millimeters to several centimeters. Tolerances in terms of diameter, shape, and surface finish are typically specified by industry standards to ensure consistent quality and performance.
Q:How is steel wire rod used in the production of wire baskets?
Steel wire rod is used in the production of wire baskets as it serves as the main raw material. The rod is first drawn through a series of dies to reduce its diameter and increase its length, forming a long, thin wire. This wire is then shaped, welded, and woven to create the structure of the wire basket. The strength and durability of steel wire rod make it an ideal material for wire basket production, ensuring the basket can withstand heavy loads and resist corrosion.
Q:How is steel wire rod stored and handled to prevent damage?
Steel wire rod is typically stored and handled with utmost care to prevent any damage. It is usually stored in a well-organized manner, with proper spacing between the rods to avoid tangling or entanglement. Additionally, the rods are often stored in a dry and covered area to protect them from moisture and corrosion. When handling steel wire rod, workers use appropriate lifting equipment that ensures a secure grip without causing any bending or distortion. By following these precautions, the risk of damage to the steel wire rod is minimized, ensuring its quality and integrity.

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